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Product Description
The Allen-Bradley 2098-DSD-HV100X is an Ultra 3000 drive, part of the 2098 Digital Servo Drives series, designed to support both simple, standalone indexing and multi-axis integrated motion. This drive module is a 400V class drive powered by an external supply voltage range of 230-480VAC, 3-Phase. It's engineered to deliver a continuous output power of 10 kW and a continuous output current of 23.0 A (rms).
This Ultra 3000 drive incorporates solid-state motor overload protection that complies with the UL 508C directive. Specifically, the motor protection is designed to trip:
Eventually at 100% overload
Within eight (8) minutes at 200% overload
Within 20 seconds at 600% overload
For additional external protection, recommended Allen-Bradley fuses are the KTK-R-20 Class CC fuse and the LPJ-17-1/2SP Class J fuse. Alternatively, circuit breakers may be used, but they must have a Fully Rated Short Circuit Interrupt Capability. The recommended Allen-Bradley Circuit Breaker has the catalog number 140M-F8E-C32. Bulletin 140M circuit breakers are not recommended for use on the AC drive output, acting as an isolating device or disconnect switch.
Incoming power connections are made through terminals L3, L2, L1, L1 AUX, and L2/N AUX. The recommended wire size is 4 mm² or 12 American Wire Gauge (AWG), and the appropriate tightening force for each terminal is 1.25 N-m or 11 lb.-in.
The 2098-DSD-HV100X is compatible with shunt modules such as the 2090-SR040-09 or 2090-SR040-18. Shunt modules are connected to terminals TB2-1, TB2-2, and TB2-3, using a recommended wire size of 6 mm² or 10 AWG with a tightening force of 1.25 N-m or 11 lb.-in.
Key electrical specifications of the Allen-Bradley 2098-DSD-HV100X include:
AC input voltage: 230-480V AC Root Mean Square (rms), 3-Phase
AC input frequency: 47-63 Hertz
AC nominal input current: 14A, rms
Continuous output current: 23A (0 to peak)
Intermittent output current: 46A (0 to peak)
Internal shunt resistance: 40 Ohms
Dimensions: 9.54 x 14.2 x 5.97 in (242.2 x 360.7 x 151.6 mm)
Weight: approximately 10.44 kg (22.96 lbs)
This module includes a set of parameters used to configure and monitor drives. When a parameter is written using Explicit Messages, the parameter values are stored as work values and in nonvolatile memory. The module also supports Automatic Device Replacement (ADR).
Is Your Device Showing These Signs?
The Allen Bradley 2098-DSD-HV100X servo drive commonly experiences issues related to power stage failures, resulting in overvoltage faults and inability to energize the motor. Resolve communication errors stemming from corrupted firmware or faulty Ethernet/IP connectivity. Address current loop instability, causing motor oscillations and inaccurate positioning, by recalibrating the drive parameters and inspecting feedback devices. Replace damaged encoder cables and connectors to eliminate position feedback errors. Rectify overheating problems due to inadequate cooling or excessive load, ensuring proper heat sink maintenance and verifying motor torque requirements.
Technical specifications
Manufacturer: Rockwell Automation
Dimensions: 750 Volts dc
Shunt On: 800 Volts dc
Bus Overvoltage: 810 Volts dc
Bus Capacitance: 705 µF
Input Voltage (AC): 230-480 Voltage rms, 3-Phase
Input Frequency (AC): 47-63 Hz
Nominal Input Current (AC): 14 Amps rms
Auxiliary Power Supply: Yes
Output Current (Continuous): 23 Amps (0-peak)
Output Current (Intermittent): 46 Amps (0-peak)
Part Number/Catalog No.: 2098-DSD-HV100-X
Features: Indexing
Internal Shunt Resistance: 40 Ohms
Brand: Allen-Bradley
Series: Ultra 3000 Drives
Our Repair Process for the
2098-DSD-HV100X
Our repair process for the Allen Bradley 2098-DSD-HV100X servo drive begins with a comprehensive diagnostic evaluation to pinpoint the root cause of the malfunction, whether it be power stage failures, communication errors, current loop instability, encoder feedback issues, or overheating problems. Power stage failures, indicated by overvoltage faults or motor energization issues, are resolved through component-level repair or module replacement. Communication errors are rectified by reflashing firmware or repairing Ethernet/IP connectivity. Current loop instability, leading to motor oscillations, is addressed by recalibrating drive parameters and inspecting feedback devices. Damaged encoder cables and connectors, causing position feedback errors, are replaced. Overheating problems are corrected by ensuring proper heat sink maintenance and verifying motor torque requirements, with necessary adjustments made to cooling systems or load parameters.
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Your satisfaction is our top priority, and we confidently stand behind the quality of our repairs. That's why every repair service is covered by our comprehensive 24-month warranty. Furthermore, we offer lifetime phone support – if you have questions or need assistance related to our repair down the road, we're here to help. Our service commitment is straightforward: we guarantee our work, and if you're not satisfied, we will make it right. Learn More about our Repair process.
Comprehensive Repairs You Can Depend On
We take immense pride in the quality and reliability of our work. Our process goes beyond simply fixing the immediate problem. We perform a comprehensive inspection of your main board (or other equipment) and proactively replace components known to be failure-prone or showing signs of potential future failure. Before any item is returned, it undergoes rigorous functional testing to ensure it meets performance specifications and operates flawlessly. Visit our main Repair Services page to learn more.
Save Significantly
Our primary goal is to save you hundreds, or even thousands, of dollars compared to the cost of new equipment replacement. By repairing existing components, we provide an economical solution that is also eco-friendly. At Roc Industrial, our commitment to integrity and community drives our consistent growth and ensures you receive a reliable, cost-effective solution.
Please Note: Roc Industrial operates as an independent service provider and is not an authorized distributor for the manufacturers or brands mentioned. Consequently, the original manufacturer's warranty is not applicable to items repaired or sold by us. Roc Industrial provides its own 2-year warranty on all repair services performed.
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