Title: Atlas Copco TC-52 P-N Controller – Advanced Precision Fastening Control Unit

Product Overview:
The Atlas Copco TC-52 P-N Controller is a state-of-the-art, high-performance control unit engineered to deliver unparalleled precision and efficiency in critical assembly operations. Designed for seamless integration with Atlas Copco pneumatic tools, this advanced controller empowers manufacturers to achieve superior quality, enhance productivity, and ensure complete traceability of every fastening process. It serves as the central brain for managing complex tightening strategies, collecting vital production data, and providing real-time feedback, making it an indispensable component for modern, data-driven manufacturing environments. Optimize your assembly lines, minimize errors, and gain comprehensive control over your fastening applications with the robust and intuitive TC-52 P-N Controller, a cornerstone for achieving Industry 4.0 readiness in your production facility.

Key Features & Benefits:

Unrivaled Precision Control: Achieve exact torque and angle specifications, ensuring consistent and high-quality fastenings critical for product integrity, safety, and regulatory compliance.
Comprehensive Data Collection & Traceability: Automatically log tightening results, including torque, angle, time, and tool ID, providing full traceability for quality assurance, auditing, and continuous improvement initiatives. This data is invaluable for process optimization and defect analysis.
Intuitive User Interface: Features a clear, user-friendly display and navigation, simplifying setup, programming, and real-time monitoring for operators and engineers, reducing training time and operational complexity.
Advanced Error Proofing Capabilities: Implement sophisticated tightening strategies and interlocks to prevent common assembly errors, such as cross-threading, re-hits, or missed fasteners, significantly reducing rework, scrap, and warranty claims.
Seamless System Integration: Easily connect with PLCs, manufacturing execution systems (MES), and other factory automation networks via various communication protocols (e.g., Ethernet/IP, PROFINET), enabling centralized control, data exchange, and remote diagnostics.
Enhanced Productivity: Optimize cycle times and streamline operations through efficient tool control and automated process management, leading to higher throughput and improved overall equipment effectiveness (OEE).
Robust Industrial Design: Built to withstand demanding industrial environments, ensuring long-term reliability, minimal downtime, and consistent performance in high-volume production settings.
Flexible Programming Options: Supports a wide range of tightening strategies, including torque control, angle control, yield control, and multi-step programs, adapting to diverse application requirements and material properties.
Reduced Operating Costs: By minimizing errors, improving quality, and enhancing efficiency, the TC-52 P-N Controller helps reduce material waste, labor costs associated with rework, and potential warranty expenses, contributing directly to your bottom line.

Applications:

The Atlas Copco TC-52 P-N Controller is ideally suited for a broad spectrum of industries and applications where precise, repeatable, and traceable fastening is paramount for product quality, safety, and operational efficiency.
Automotive Manufacturing: Critical engine assembly, chassis components, interior fittings, and safety-related fastenings where precise torque and angle control are non-negotiable.
Aerospace Industry: High-precision assembly of aircraft structures, engine components, and avionics, where safety, reliability, and comprehensive traceability are paramount.
General Industrial Assembly: Production of heavy machinery, industrial equipment, and consumer goods requiring robust and accurate fastening for durability and performance.
Electronics Manufacturing: Assembly of large electronic enclosures, server racks, and other components where specific torque values are essential to prevent damage and ensure proper function.
Appliance Manufacturing: Ensuring consistent quality and durability in the assembly of household and commercial appliances, from washing machines to refrigerators.
Any application demanding advanced process control, data logging, and error prevention in fastening operations to meet stringent quality standards and optimize production.

Technical Specifications:

Model: Atlas Copco TC-52 P-N Controller
Part Number (with special characters): 4240-0410-81
Part Number (without special characters): 4240041081
Compatibility: Designed for optimal performance and seamless integration with Atlas Copco pneumatic fastening tools and systems, including various transducerized and non-transducerized tools.
Input Voltage: Typically 100-240V AC, 50/60 Hz (specifics may vary by region and model variant, consult product manual for exact requirements).
Communication Interfaces: Multiple options including Ethernet (RJ45) for network integration, USB for data transfer and configuration, and configurable I/O ports for external device communication and process control.
Display: Integrated high-resolution graphical display for intuitive user interaction, real-time feedback, and easy program navigation.
Operating Temperature Range: 0°C to 45°C (32°F to 113°F), ensuring reliable operation in typical industrial environments.
Storage Temperature Range: -20°C to 70°C (-4°F to 158°F) for safe storage and transport.
Enclosure Rating: IP20 (or equivalent), providing protection against solid objects and suitable for industrial control cabinet mounting.
Weight: Approximately 3.5 kg (7.7 lbs), making it manageable for installation and integration into existing setups.
Mounting: Designed for versatile mounting options, including panel or cabinet mounting, for secure and efficient integration into production lines and workstations.