Title: Honeywell UDC2000 Digital Controller - Advanced Process Control for Industrial Applications
Product Overview: The Honeywell UDC2000 Digital Controller is a compact, cost-effective, and highly reliable microprocessor-based controller engineered for precise management of critical process variables in diverse industrial environments. Designed to optimize efficiency and maintain stability, this versatile controller delivers accurate temperature, pressure, flow, and level control, making it an indispensable tool for enhancing operational performance. Its intuitive interface simplifies setup and monitoring, while its robust construction ensures long-term durability and minimal maintenance. The UDC2000 seamlessly integrates into existing control systems or serves as a foundational component for new installations, providing a powerful solution for industries seeking to improve product quality, reduce waste, and achieve consistent process outcomes. This advanced digital controller is a testament to Honeywell's commitment to delivering high-performance automation solutions that meet the demanding requirements of modern manufacturing and processing.
Key Features & Benefits:
- Precise Digital Control: Utilizes advanced PID (Proportional-Integral-Derivative) algorithms to ensure highly accurate and stable control of process variables such as temperature, pressure, flow, and level, minimizing deviations and ensuring consistent output quality.
- User-Friendly Interface: Features a clear, easy-to-read dual LED display for process variable (PV) and set point (SP), combined with intuitive push-button operation, simplifying configuration, real-time monitoring, and adjustments for operators.
- Compact and Space-Saving Design: Its 1/16 DIN size allows for efficient panel space utilization, making it ideal for integration into crowded control cabinets and smaller machinery without compromising functionality.
- High Reliability and Durability: Built with robust industrial-grade components to withstand harsh operating conditions, including temperature fluctuations and electrical noise, ensuring long-term performance and reduced downtime.
- Versatile Input/Output Options: Supports a wide range of universal inputs including thermocouples (J, K, T, E, N, R, S, B), RTDs (Pt100), and linear inputs (0-5V, 1-5V, 0-10V, 0-20mA, 4-20mA), along with configurable outputs such as relay, solid-state relay (SSR) driver, and analog (4-20mA/0-10V).
- Auto-Tune Capability: Simplifies commissioning by automatically calculating optimal PID control parameters, ensuring efficient process response and stable control without the need for manual tuning expertise.
- Comprehensive Alarm Management: Offers configurable high/low process alarms, deviation alarms, and band alarms with various actions, providing critical alerts for process excursions and enhancing operational safety.
- Non-Volatile Memory: Retains all configuration settings and calibration data even during power interruptions, ensuring continuous operation and data integrity without the need for re-programming.
- Cost-Effective Solution: Delivers high-performance control capabilities at an economical price point, offering an excellent return on investment through improved process efficiency, reduced energy consumption, and minimized material waste.
- Enhanced Process Stability: Contributes to tighter control loops and reduced variability, leading to more consistent product quality, optimized resource utilization, and increased overall productivity.
Applications:
- The Honeywell UDC2000 Digital Controller is exceptionally versatile and finds widespread application across numerous industries requiring precise and reliable process control:
- Industrial Furnaces and Ovens: Critical for accurate temperature control in heat treatment, drying, curing, and annealing processes.
- Plastics and Rubber Manufacturing: Essential for precise temperature and pressure regulation in extruders, injection molding machines, and thermoforming equipment.
- Food and Beverage Processing: Ensures consistent temperatures in pasteurization, brewing, baking, chilling, and cooking operations for product quality and safety.
- Chemical and Pharmaceutical Industries: Used for maintaining precise conditions in reactors, distillation columns, fermenters, and other critical process vessels.
- HVAC Systems: Employed in commercial and industrial heating, ventilation, and air conditioning systems for environmental control and energy management.
- Packaging Machinery: Controls heating elements and other parameters for sealing, forming, and labeling operations.
- Laboratory and Test Equipment: Provides stable environmental conditions for research, development, and quality control testing.
- Water and Wastewater Treatment: Manages flow rates, pH levels, and other critical parameters in municipal and industrial treatment plants.
- General Manufacturing: Applicable wherever accurate and reliable control of process variables is essential for product quality, efficiency, and safety.
Technical Specifications:
- Part Number (Standard): DC200120000000000111
- Part Number (Formatted): DC200-120-000-000-000-111
- Input Types: Universal (Thermocouple J, K, T, E, N, R, S, B; RTD Pt100; Linear V/mV/mA)
- Output Types: Configurable (Relay, Solid State Relay (SSR) driver, Analog 4-20mA/0-10V)
- Control Algorithm: PID (Proportional-Integral-Derivative), On/Off, Time Proportioning
- Display: Dual 4-digit LED display for Process Variable (PV) and Set Point (SP)
- Accuracy: Typically +/- 0.25% of span
- Power Supply: 100-240 VAC, 50/60 Hz
- Operating Temperature: 0 to 50°C (32 to 122°F)
- Storage Temperature: -20 to 70°C (-4 to 158°F)
- Humidity: 5 to 95% RH (non-condensing)
- Mounting: Panel mount, 1/16 DIN cut-out
- Dimensions (H x W x D): 48 x 48 x 90 mm (1.89 x 1.89 x 3.54 inches)
- Weight: Approximately 0.25 kg (0.55 lbs)
- Communication: None (Base model, advanced models may have options)
- Approvals: CE, UL, CSA (typical for industrial controllers)
HONEYWELL UDC2000 DC200120000000000111
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