Title: TOCCO D-209519 High-Efficiency Induction Heating Coil – Precision Industrial Heating Solution

Product Overview:
The TOCCO D-209519 Induction Heating Coil is a premium, high-performance component meticulously engineered to deliver superior precision and efficiency across a wide spectrum of industrial heating applications. Designed specifically for seamless integration with TOCCO induction heating systems, this coil ensures optimal energy transfer, rapid heating cycles, and consistent, repeatable results. Its robust construction and advanced design make it an indispensable asset for demanding manufacturing environments, contributing significantly to enhanced productivity, reduced energy consumption, and extended equipment lifespan. Ideal for critical processes requiring precise temperature control and uniform heat distribution, the D-209519 coil exemplifies TOCCO's unwavering commitment to innovation and quality in industrial heating technology, providing a reliable solution for modern production challenges.

Key Features & Benefits:

Optimized Energy Transfer: Engineered for maximum coupling efficiency, ensuring rapid and uniform heating while minimizing energy waste and maximizing power utilization.
Superior Durability: Constructed from high-grade, heat-resistant copper tubing and robust insulating materials, designed to withstand rigorous industrial environments, high temperatures, and continuous operation.
Precision Heating Control: Delivers highly localized and accurate heating, crucial for sensitive applications like brazing, soldering, and heat treatment, ensuring consistent product quality and minimizing material distortion.
Enhanced Productivity: Achieves significantly faster heating cycles compared to conventional methods, drastically reducing processing times and increasing throughput for high-volume production lines.
Reduced Operating Costs: Its exceptional energy efficiency translates directly into lower energy consumption, leading to substantial savings on utility bills and a lower total cost of ownership over the coil's lifespan.
Extended Equipment Life: Designed to integrate perfectly with TOCCO power supplies, reducing electrical and thermal stress on the overall system, thereby prolonging the operational life of the entire induction heating setup.
Versatile Application Range: Suitable for a diverse array of heating processes including surface hardening, through hardening, annealing, tempering, brazing, soldering, forging, and melting of various metals and alloys.
Easy Integration & Maintenance: Features standard TOCCO quick-connect fittings for straightforward installation and replacement, minimizing downtime and simplifying routine maintenance procedures for maximum operational uptime.

Applications:

The TOCCO D-209519 Induction Heating Coil is a versatile and indispensable solution for numerous industrial sectors and critical processes, including:
Automotive Manufacturing: Essential for precision hardening of engine components, brazing complex assemblies, and heat treating critical drivetrain and chassis parts.
Aerospace Industry: Utilized for high-precision heat treatment of turbine blades, structural components, and specialized alloys requiring stringent material property control.
Medical Device Production: Crucial for clean and precise brazing and soldering of intricate medical instruments, surgical tools, and implants, ensuring sterile and robust connections.
General Industrial Heating: Employed for annealing wires, tempering tools, forging metal blanks, pre-heating for welding, and various other general manufacturing heating processes.
Brazing & Soldering: Creating strong, clean, and aesthetically pleasing joints in diverse materials for electrical, plumbing, HVAC, and mechanical assemblies.
Heat Treatment: Performing controlled surface hardening, through hardening, tempering, and annealing of ferrous and non-ferrous metals to achieve desired metallurgical properties.
Research & Development: Ideal for laboratory settings and pilot production lines requiring precise, repeatable, and scalable heating for material science, process development, and prototyping.

Technical Specifications:

Part Number: D-209519
Alternate Part Number: TOCCO-D-209519
Coil Type: Multi-Turn Helical Induction Coil
Material Construction: High-Purity Electrolytic Copper Tubing with Advanced High-Temperature Electrical Insulation
Cooling Method: Internal Water-Cooled Channels for Efficient Heat Dissipation
Recommended Frequency Range: 10 kHz – 50 kHz (Optimized for Medium Frequency Induction Heating Systems)
Maximum Power Rating: Up to 150 kW (Dependent on System Configuration and Application)
Operating Temperature Range: Capable of Heating Workpieces Up to 1200°C (2192°F)
Coil Dimensions (Approximate): 150mm (Length) x 80mm (Outer Diameter) x 50mm (Inner Diameter)
Weight: 2.5 kg (5.5 lbs)
Connection Type: Standard TOCCO Quick-Connect Water and Electrical Terminals
Insulation Class: Class H (Designed for High-Temperature Electrical Performance)
Compliance: Manufactured to ISO 9001 Quality Management System Standards