Title: TOYODA GC1000A High-Precision CNC Cylindrical Grinding Machine – Advanced Manufacturing Solution

Product Overview:
The TOYODA GC1000A represents the pinnacle of CNC cylindrical grinding technology, engineered for unparalleled precision and efficiency in demanding manufacturing environments. Designed to meet the rigorous requirements of industries such as aerospace, automotive, medical, and tool & die, the GC1000A delivers superior surface finishes and tight dimensional tolerances on a wide range of workpieces. Its robust construction, advanced control system, and intuitive operation ensure consistent, high-volume production of complex components, making it an indispensable asset for modern precision machining operations. Experience reduced cycle times, enhanced productivity, and exceptional part quality with this state-of-the-art grinding solution, optimized for maximum uptime and minimal maintenance.

Key Features & Benefits:

Ultra-High Precision Grinding: Achieves sub-micron level accuracy (e.g., ±0.001 mm) and exceptional surface finishes (e.g., Ra 0.05 µm), critical for performance-sensitive components and demanding applications.
Advanced CNC Control System: Equipped with a state-of-the-art control (e.g., FANUC 31i-B) offering intuitive programming, real-time process monitoring, and complex contour grinding capabilities for intricate part geometries.
Robust Machine Construction: Features a heavy-duty, vibration-dampening cast iron base and hydrostatic guideways on critical axes, ensuring superior rigidity, thermal stability, and long-term accuracy even under continuous operation.
High-Performance Grinding Spindle: Utilizes a high-speed, high-rigidity grinding wheel spindle with precision bearings, minimizing runout and maximizing material removal rates while maintaining superior surface integrity.
Automated In-Process Gauging: Integrates automatic measuring systems for continuous workpiece monitoring and size control, enabling adaptive grinding cycles and ensuring consistent part quality without manual intervention.
Versatile Grinding Modes: Supports various grinding operations including traverse grinding, plunge grinding, taper grinding, multi-diameter grinding, and shoulder grinding, enhancing application flexibility for diverse workpieces.
User-Friendly Interface: Simplifies operation and setup with a graphical user interface and conversational programming, reducing operator training time and increasing overall productivity.
Optimized Coolant Management: Incorporates an efficient coolant delivery system with advanced filtration to maintain optimal grinding temperatures, prevent thermal distortion, and extend grinding wheel life.
Energy Efficient Design: Engineered with power-saving components and intelligent control algorithms to reduce operational costs and minimize environmental impact without compromising performance.
Enhanced Safety Features: Includes comprehensive safety interlocks, emergency stops, fully enclosed work area, and integrated dust/mist collection interfaces for operator protection and compliance with international safety standards.

Applications:

The TOYODA GC1000A is ideally suited for precision grinding of cylindrical components across a multitude of high-tech industries, including:
Aerospace: Landing gear components, turbine shafts, hydraulic pistons, and precision bearings requiring extreme accuracy and reliability.
Automotive: Crankshafts, camshafts, transmission shafts, valve stems, fuel injection components, and electric vehicle motor shafts.
Medical Devices: Surgical instruments, implantable devices, and precision medical tooling requiring stringent surface finish and dimensional accuracy for biocompatibility.
Tool & Die: Punches, dies, molds, and precision cutting tools demanding high wear resistance and geometric precision.
Hydraulics & Pneumatics: Piston rods, valve spools, pump shafts, and other fluid power components where tight tolerances are critical for sealing and performance.
Bearing Manufacturing: Inner and outer rings, rollers, and specialized bearing components for high-speed and high-load applications.
General Precision Machining: Any application demanding superior cylindrical grinding performance for shafts, pins, spindles, and other rotational parts where quality and efficiency are paramount.

Technical Specifications:

Model Name: TOYODA GC1000A
Part Number (Standard): GC1000A
Part Number (Formatted): GC-1000-A
Grinding Diameter Capacity: 0.5 mm to 300 mm (0.02 in to 11.8 in)
Grinding Length Capacity: Up to 1000 mm (39.4 in)
Max. Workpiece Weight (between centers): 150 kg (330 lbs)
Grinding Wheel Dimensions (Max.): Ø405 x 50 x Ø127 mm (Ø16 x 2 x Ø5 in)
Grinding Wheel Spindle Speed: 1,500 – 2,500 RPM (Variable)
X-Axis Travel: 350 mm (13.8 in)
Z-Axis Travel: 1100 mm (43.3 in)
Rapid Traverse Rate (X/Z): 10 m/min (394 ipm)
Control System: FANUC 31i-B Series CNC
Machine Dimensions (L x W x H): 3500 mm x 2200 mm x 2000 mm (137.8 in x 86.6 in x 78.7 in)
Machine Weight: Approximately 7,500 kg (16,535 lbs)
Power Requirements: AC 400V, 50/60Hz, 3-Phase, 30 kVA
Positional Accuracy: ±0.001 mm (±0.00004 in)
Repeatability: ±0.0005 mm (±0.00002 in)
Surface Finish Capability: Ra 0.05 µm (2 µin)