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Product Description
The ABB IOR-800 is a robust, intelligent input/output remote unit engineered for demanding industrial automation applications. This device provides a reliable interface between field devices and control systems, ensuring seamless data acquisition and control. Featuring a modular design, the IOR-800 supports a wide range of I/O modules, including analog and digital inputs/outputs, temperature sensors, and communication interfaces. Its advanced diagnostics capabilities enable proactive maintenance and minimize downtime. The IOR-800 is designed for harsh environments, with a wide operating temperature range and high immunity to electromagnetic interference. Configuration and programming are simplified through user-friendly software tools, reducing engineering effort and commissioning time. This unit delivers exceptional performance, reliability, and scalability, making it an ideal solution for process automation, manufacturing, and infrastructure applications.
Is Your Device Showing These Signs?
ABB IOR-800 units commonly experience failures in the gate driver circuitry, resulting in IGBT misfiring and subsequent overcurrent faults. Capacitor degradation within the snubber network leads to increased voltage overshoot and potential IGBT damage. Communication failures on the fiber optic interface disrupt control signals, causing erratic operation. Issues with the power supply module cause undervoltage conditions, impacting overall system performance. Resolving these issues involves replacing faulty gate drivers, upgrading capacitors with higher-rated components, repairing or replacing the fiber optic transceivers, and overhauling the power supply with new components.
Technical specifications
The ABB IOR-800 is a robust, intelligent, and fully configurable remote I/O unit designed for harsh industrial environments, providing seamless integration with ABB control systems and third-party devices via industry-standard communication protocols such as Modbus TCP/IP, PROFINET, and EtherNet/IP. This unit features a modular design, accommodating a wide range of I/O modules including analog inputs/outputs, digital inputs/outputs, temperature inputs, and relay outputs, enabling precise data acquisition and control of field devices. The IOR-800 offers advanced diagnostics, comprehensive alarm handling, and integrated web server functionality for remote configuration, monitoring, and troubleshooting, ensuring high availability and reduced maintenance costs. It is certified for operation in extreme temperatures and hazardous locations, guaranteeing reliable performance in demanding applications such as oil and gas, chemical processing, and power generation. The device supports redundant communication paths and power supplies, maximizing system uptime and data integrity.
Our Repair Process for the
IOR-800
Our repair process for ABB IOR-800 units begins with a comprehensive diagnostic assessment to pinpoint the root cause of the failure, focusing on gate driver circuitry, snubber network capacitors, fiber optic communication, and the power supply module. Upon identifying the fault, we proceed with component-level repairs, which includes replacing defective gate drivers, upgrading snubber network capacitors with higher-rated components to mitigate voltage overshoot, repairing or replacing faulty fiber optic transceivers to restore reliable communication, and overhauling the power supply module with new, high-quality components to ensure stable voltage output. Each repaired unit undergoes rigorous testing under simulated operating conditions to verify functionality and reliability before being returned.
Your Guarantee: Warranty & Lifetime Support
Your satisfaction is our top priority, and we confidently stand behind the quality of our repairs. That's why every repair service is covered by our comprehensive 24-month warranty. Furthermore, we offer lifetime phone support – if you have questions or need assistance related to our repair down the road, we're here to help. Our service commitment is straightforward: we guarantee our work, and if you're not satisfied, we will make it right. Learn More about our Repair process.
Comprehensive Repairs You Can Depend On
We take immense pride in the quality and reliability of our work. Our process goes beyond simply fixing the immediate problem. We perform a comprehensive inspection of your main board (or other equipment) and proactively replace components known to be failure-prone or showing signs of potential future failure. Before any item is returned, it undergoes rigorous functional testing to ensure it meets performance specifications and operates flawlessly. Visit our main Repair Services page to learn more.
Save Significantly
Our primary goal is to save you hundreds, or even thousands, of dollars compared to the cost of new equipment replacement. By repairing existing components, we provide an economical solution that is also eco-friendly. At Roc Industrial, our commitment to integrity and community drives our consistent growth and ensures you receive a reliable, cost-effective solution.


Please Note: Roc Industrial operates as an independent service provider and is not an authorized distributor for the manufacturers or brands mentioned. Consequently, the original manufacturer's warranty is not applicable to items repaired or sold by us. Roc Industrial provides its own 2-year warranty on all repair services performed.
Buying Options
To receive a quote within 2 hours, please provide us with the details of your requirements. Our team will promptly review your request and send you a custom offer.

Ships from Rochester, NY