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Allen Bradley 100-D180ZD22L

Allen Bradley

PLCs

IEC 100 Contactors

100-D180ZD22L

ISO 9001:2015 Certified Quality

Our certified process ensures consistent quality and reliable repairs every time.

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2-Year Repair Warranty

We stand behind our repairs with an extensive 2-year warranty on parts and labor for your peace of mind.

Fast Turnaround Time

Our efficient process and large parts inventory help minimize your operational downtime.

Expert Component-Level Repair

We find and replace individual failed components, offering a more affordable and effective repair than full replacement.

Free, No-Obligation Quote

Send us your item for a free evaluation and receive a detailed repair quote with no commitment required.

Product Description

The Allen-Bradley 100-D180ZD22L is a compact, large-frame, non-reversing, 3-phase, 3-pole IEC contactor from the Bulletin 100-D series, designed for use with Allen-Bradley Bulletin 193 electronic overload relays. It features a conventional 110V DC "ZD" coil (without PLC interface), 4 auxiliary contacts (2NO, 2NC, one late-breaking NC), and is rated for 180A at 60C or 250A at 40C. It has a 1000V isolation voltage, 12kV impulse voltage withstand, and supports 105kW (415V) or 135kW (690V) 3-phase AC motors. The contactor uses thru-hole screw-type terminals with lugs and achieves a maximum IP20 rating with a terminal block.

Is Your Device Showing These Signs?

The Allen Bradley 100-D180ZD22L commonly experiences issues related to coil burnout due to overvoltage or undervoltage conditions, causing contactor failure. Terminal block damage from improper torque during wiring is a frequent problem. Auxiliary contact malfunction, stemming from contamination or mechanical wear, prevents accurate signaling. Overload relay tripping, resulting from excessive motor current draw or incorrect FLA settings, requires investigation. Contactor chatter, often caused by a damaged shading coil or insufficient control voltage, disrupts operation.

Technical specifications

  • The Allen-Bradley 100-D180ZD22L is a 3-phase IEC contactor (180A/250A rated) designed for motor control. It's a non-reversing, large-frame unit with a 110V DC coil, 4 auxiliary contacts, and is compatible with Allen-Bradley overload relays. It's rated for high voltage isolation and impulse withstand, and suitable for motors up to 135kW. It uses screw-type terminals and achieves IP20 protection with a terminal block.

Our Repair Process for the

100-D180ZD22L

Our repair process for the Allen Bradley 100-D180ZD22L begins with a comprehensive inspection to diagnose coil burnout, terminal block damage, auxiliary contact malfunction, overload relay tripping, and contactor chatter. Burnt coils are replaced with new, appropriately rated coils, and terminal blocks exhibiting damage are replaced, ensuring proper torque specifications are followed during re-wiring. Malfunctioning auxiliary contacts undergo thorough cleaning and adjustment or are replaced if wear is evident. Overload relay tripping is addressed by verifying motor current draw and adjusting FLA settings as needed. Contactor chatter is resolved by inspecting and replacing the shading coil or addressing control voltage deficiencies. Following component replacement and adjustments, the contactor undergoes rigorous testing to confirm proper operation and adherence to performance standards before it is returned.

Your Guarantee: Warranty & Lifetime Support

Your satisfaction is our top priority, and we confidently stand behind the quality of our repairs. That's why every repair service is covered by our comprehensive 24-month warranty. Furthermore, we offer lifetime phone support – if you have questions or need assistance related to our repair down the road, we're here to help. Our service commitment is straightforward: we guarantee our work, and if you're not satisfied, we will make it right. Learn More about our Repair process.

Comprehensive Repairs You Can Depend On

We take immense pride in the quality and reliability of our work. Our process goes beyond simply fixing the immediate problem. We perform a comprehensive inspection of your main board (or other equipment) and proactively replace components known to be failure-prone or showing signs of potential future failure. Before any item is returned, it undergoes rigorous functional testing to ensure it meets performance specifications and operates flawlessly. Visit our main Repair Services page to learn more.

Save Significantly

Our primary goal is to save you hundreds, or even thousands, of dollars compared to the cost of new equipment replacement. By repairing existing components, we provide an economical solution that is also eco-friendly. At Roc Industrial, our commitment to integrity and community drives our consistent growth and ensures you receive a reliable, cost-effective solution.

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Please Note: Roc Industrial operates as an independent service provider and is not an authorized distributor for the manufacturers or brands mentioned. Consequently, the original manufacturer's warranty is not applicable to items repaired or sold by us. Roc Industrial provides its own 2-year warranty on all repair services performed.

Buying Options

To receive a quote within 2 hours, please provide us with the details of your requirements. Our team will promptly review your request and send you a custom offer.

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Ships from Rochester, NY

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