Product Description
The Allen-Bradley 42CRC-4000 Photoswitch color registration controller detects pre-printed registration marks on contrasting backgrounds using Automatic Gain Control (AGC) technology to sense grayscale differences. It features red and green LEDs for color registration, operates in latch or non-latch modes, and supports light/dark mark sensing, automatic/manual operation. Requiring 10-30V DC at 70mA, this controller has an NPN open collector output and a minimum web velocity of 2 inches per second. It measures 97x75x22mm, weighs 350g, and must be mounted over an opaque plate to avoid false readings. A Photoswitch cable assembly (available separately) is needed for connection.
Is Your Device Showing These Signs?
The Allen Bradley 42CRC-4000 light curtain commonly experiences issues such as sensor contamination leading to beam blockage and false trips. Resolving this involves cleaning the optical surfaces and verifying proper alignment. Cable damage, particularly to the M12 connectors, causes communication failures, necessitating cable replacement or connector repair. Power supply fluctuations result in erratic behavior; confirm the power supply meets the specified voltage and current requirements. Internal component failures within the controller demand repair or replacement of the safety light curtain system. Configuration errors in the safety controller parameters also trigger faults, requiring a review and correction of the safety logic.
Technical specifications
The Allen-Bradley 42CRC-4000 Photoswitch is a color registration controller that uses AGC to detect registration marks on contrasting backgrounds. It uses red and green LEDs, offers latch/non-latch modes, and supports light/dark mark sensing in automatic or manual operation. It requires 10-30V DC, has an NPN output, and needs a minimum web velocity of 2 inches per second. The device is 97x75x22mm, weighs 350g, and requires mounting over an opaque plate. A separate Photoswitch cable assembly is needed for connection.
Our Repair Process for the
42CRC-4000
Our repair process for the Allen Bradley 42CRC-4000 light curtain begins with a thorough inspection to diagnose the fault. Sensor contamination is addressed by meticulously cleaning all optical surfaces, followed by precise alignment verification. Damaged cables or M12 connectors are immediately replaced or repaired to ensure uninterrupted communication. Power supply issues are resolved by confirming adherence to specified voltage and current requirements; deviations are corrected. Internal component failures within the controller necessitate component-level repair or complete system replacement. Configuration errors are rectified through a comprehensive review and correction of the safety logic parameters.
Your Guarantee: Warranty & Lifetime Support
Your satisfaction is our top priority, and we confidently stand behind the quality of our repairs. That's why every repair service is covered by our comprehensive 24-month warranty. Furthermore, we offer lifetime phone support – if you have questions or need assistance related to our repair down the road, we're here to help. Our service commitment is straightforward: we guarantee our work, and if you're not satisfied, we will make it right. Learn More about our Repair process.
Comprehensive Repairs You Can Depend On
We take immense pride in the quality and reliability of our work. Our process goes beyond simply fixing the immediate problem. We perform a comprehensive inspection of your main board (or other equipment) and proactively replace components known to be failure-prone or showing signs of potential future failure. Before any item is returned, it undergoes rigorous functional testing to ensure it meets performance specifications and operates flawlessly. Visit our main Repair Services page to learn more.
Save Significantly
Our primary goal is to save you hundreds, or even thousands, of dollars compared to the cost of new equipment replacement. By repairing existing components, we provide an economical solution that is also eco-friendly. At Roc Industrial, our commitment to integrity and community drives our consistent growth and ensures you receive a reliable, cost-effective solution.


Please Note: Roc Industrial operates as an independent service provider and is not an authorized distributor for the manufacturers or brands mentioned. Consequently, the original manufacturer's warranty is not applicable to items repaired or sold by us. Roc Industrial provides its own 2-year warranty on all repair services performed.
Buying Options
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Ships from Rochester, NY