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ABB inverter overnight repair: IGBT failure fixed

ISO 9001:2015 Certified Quality

Our certified process ensures consistent quality and reliable repairs every time.

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2-Year Repair Warranty

We stand behind our repairs with an extensive 2-year warranty on parts and labor for your peace of mind.

Fast Turnaround Time

Our efficient process and large parts inventory help minimize your operational downtime.

Expert Component-Level Repair

We find and replace individual failed components, offering a more affordable and effective repair than full replacement.

Free, No-Obligation Quote

Send us your item for a free evaluation and receive a detailed repair quote with no commitment required.

ABB Inverter Repair Services by Roc Industrial LLC

Is your ABB inverter malfunctioning and causing downtime? Roc Industrial LLC provides expert ABB inverter repair services to get your equipment back up and running quickly and reliably. We understand the critical role ABB inverters play in various industrial applications, from controlling motor speed in pumps and fans to managing power flow in complex automation systems. Our experienced technicians are equipped to diagnose and repair a wide range of ABB inverter issues, ensuring minimal disruption to your operations. Trust Roc Industrial LLC for fast, reliable, and cost-effective ABB inverter repair solutions.



About ABB Inverters

ABB is a global leader in power and automation technologies, renowned for its high-quality and innovative inverter solutions. ABB inverters are widely used across diverse industries, including manufacturing, energy, transportation, and infrastructure. These inverters are designed to efficiently convert DC power to AC power, enabling precise control of electric motors and optimizing energy consumption. ABB's commitment to technological advancement and robust design has made its inverters a preferred choice for demanding applications worldwide.


ABB inverters are integral to various industrial processes, including CNC machines, robotics, automated assembly lines, and HVAC systems. Their ability to precisely control motor speed and torque contributes to increased efficiency, reduced energy costs, and improved overall system performance. The reliability and durability of ABB inverters have earned them a strong reputation in the industry, making them a critical component in many mission-critical operations. However, even the most robust inverters can experience failures over time, necessitating expert repair services to restore optimal functionality.



Supported Models & Series

We repair a wide range of ABB inverter models and series, including but not limited to:

  • ACS355 Series (General Purpose Drives)

  • ACS550 Series (Standard Drives)

  • ACS580 Series (Machinery Drives)

  • ACS800 Series (High-Performance Drives)

  • ACS880 Series (Industrial Drives)

  • ACS900 Series (Ultra-Low Harmonic Drives)

  • ACH580 Series (HVAC Drives)

  • ACQ580 Series (Water Drives)

  • DCS800 Series (DC Drives)

  • Specific Models: ACS355-03E-04A1-4, ACS550-01U-03A2-4, ACS880-01-025A-3

  • Legacy ABB Inverter Models (Contact us for specific model support)


Common ABB Inverter Problems We Repair

ABB inverters, while reliable, can experience various issues due to age, environmental factors, or operational stress. Roc Industrial LLC specializes in diagnosing and repairing these common problems, ensuring your ABB inverter is restored to optimal performance.

  • No Output Voltage: The inverter fails to produce the required AC voltage, preventing the connected motor or equipment from operating.

  • Overvoltage Faults: The inverter detects excessive voltage levels, triggering a fault and shutting down to protect itself and connected equipment.

  • Overcurrent Faults: The inverter detects excessive current draw, indicating a potential short circuit or overload condition.

  • Communication Errors: The inverter loses communication with the control system or other devices, preventing proper operation and monitoring.

  • Overheating: The inverter's internal components overheat due to inadequate cooling, excessive load, or component failure.

  • Blown Fuses: Fuses within the inverter blow due to overcurrent or voltage surges, interrupting power flow.

  • IGBT Failures: Insulated Gate Bipolar Transistors (IGBTs), critical switching components, fail due to voltage stress, overheating, or aging.

  • DC Bus Undervoltage/Overvoltage: Issues with the DC bus voltage, either too low or too high, can cause the inverter to malfunction.

  • Encoder Faults: Problems with the motor encoder signal, which provides feedback on motor speed and position, can lead to inaccurate control and fault conditions.

  • Drive Parameter Corruption: Loss or corruption of the inverter's configuration parameters can result in improper operation.

  • Power Supply Issues: Failure of the internal power supply that provides power to the control circuitry.

  • Capacitor Failure: Degradation or failure of the DC link capacitors, leading to voltage instability and inverter malfunction.


Our ABB Inverter Repair Process

Roc Industrial LLC follows a comprehensive and meticulous repair process to ensure the highest quality ABB inverter repairs. Our experienced technicians utilize specialized equipment and proven techniques to diagnose and resolve a wide range of inverter issues.

  1. Free Evaluation and Quote: We begin with a free evaluation of your faulty ABB inverter to determine the extent of the damage and provide you with a detailed repair quote. This quote outlines the necessary repairs, component replacements, and associated costs.

  2. Shipping Instructions: Once you approve the quote, we provide clear and concise shipping instructions to ensure your inverter arrives safely at our repair facility. We can also arrange for expedited shipping options if required.

  3. Diagnosis Using Specialized Test Equipment: Upon arrival, our technicians conduct a thorough diagnosis using advanced test equipment, including oscilloscopes, signal generators, and specialized ABB inverter testing platforms. This allows us to pinpoint the root cause of the problem and identify any underlying issues.

  4. Component-Level Repair and Replacement: We perform component-level repairs, replacing faulty components with high-quality replacements from trusted suppliers. Our technicians are skilled in soldering, desoldering, and other intricate repair techniques. We prioritize using OEM or equivalent components to ensure optimal performance and reliability.

  5. Load Testing and Quality Checks: After the repairs are completed, we subject the inverter to rigorous load testing to simulate real-world operating conditions. This ensures that the inverter performs flawlessly under stress and meets all performance specifications. We also conduct thorough quality checks to verify the integrity of the repairs.

  6. Warranty-Backed Return and Support: We stand behind our ABB inverter repair services with a comprehensive warranty. If you experience any issues with the repaired inverter within the warranty period, we will provide prompt and efficient support to resolve the problem. We are committed to ensuring your complete satisfaction with our services.


Nationwide Repair Services

Roc Industrial LLC provides ABB inverter repair services to customers nationwide. We understand the importance of minimizing downtime, and we offer fast turnaround times and expedited shipping options to get your equipment back up and running as quickly as possible.


Whether you are located in New York, Los Angeles, Chicago, Houston, Dallas, or any other city across the United States, Roc Industrial LLC is your trusted partner for ABB inverter repair. We have a proven track record of providing reliable and cost-effective repair solutions to businesses of all sizes. Our nationwide service network ensures that you receive prompt and efficient support, regardless of your location.



Why Choose Roc Industrial LLC?

When it comes to ABB inverter repair, Roc Industrial LLC offers a distinct advantage:

  • 30+ Years of Experience: Our team of experienced technicians has over 30 years of combined experience in industrial electronic repair, including extensive expertise in ABB inverters.

  • Warranty-Backed Repairs: We stand behind our repairs with a comprehensive warranty, providing you with peace of mind and assurance of quality.

  • Thousands of Parts in Stock: We maintain a large inventory of ABB inverter components, enabling us to expedite repairs and minimize downtime.

  • Fast Turnaround, Often Same-Day: We understand the urgency of getting your equipment back online, and we offer fast turnaround times, often with same-day service available.

  • ISO-Certified Repair Processes: Our repair processes are ISO-certified, ensuring consistent quality and adherence to industry best practices.

  • Exceptional Customer Support: We are committed to providing exceptional customer support, with knowledgeable and responsive representatives available to assist you with your repair needs.

Don't let a faulty ABB inverter slow down your operations. Contact Roc Industrial LLC today for a free evaluation and fast, reliable ABB inverter repair.

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