top of page
Main Image.png

Kollmorgen safety relay diagnostics & testing

ISO 9001:2015 Certified Quality

Our certified process ensures consistent quality and reliable repairs every time.

​

2-Year Repair Warranty

We stand behind our repairs with an extensive 2-year warranty on parts and labor for your peace of mind.

Fast Turnaround Time

Our efficient process and large parts inventory help minimize your operational downtime.

Expert Component-Level Repair

We find and replace individual failed components, offering a more affordable and effective repair than full replacement.

Free, No-Obligation Quote

Send us your item for a free evaluation and receive a detailed repair quote with no commitment required.

Kollmorgen Safety Relay Repair Services by Roc Industrial LLC

Is your Kollmorgen safety relay malfunctioning and causing downtime? Roc Industrial LLC specializes in providing fast, reliable, and cost-effective Kollmorgen safety relay repair services. We understand the critical role these devices play in ensuring the safety and efficiency of your industrial operations. As a trusted repair provider, Roc Industrial LLC offers comprehensive diagnostics, component-level repairs, and rigorous testing to get your Kollmorgen safety relays back in optimal working condition quickly. We prioritize minimizing your downtime and maximizing the lifespan of your equipment.



About Kollmorgen Safety Relays

Kollmorgen is a renowned manufacturer of high-performance motion control systems and components, including advanced safety relays. These safety relays are designed to monitor and control safety-critical functions in a wide range of industrial applications. Kollmorgen safety relays are known for their robust design, reliability, and advanced features, making them a preferred choice for ensuring operator safety and preventing equipment damage. They are integral to systems found in CNC machinery, robotics, automated assembly lines, and various other manufacturing processes where safety is paramount.


Kollmorgen safety relays are engineered to meet stringent safety standards and provide reliable protection against hazards such as overspeed, overtorque, and emergency stops. Their sophisticated diagnostic capabilities and programmable logic allow for flexible integration into complex safety systems. The brand has built a strong reputation for innovation and quality, making Kollmorgen a trusted name in the industrial automation sector. When these critical components fail, it's essential to have access to expert repair services to restore your system's safety and productivity.



Supported Models & Series

We repair a wide range of Kollmorgen safety relay models and series, including but not limited to:

  • S200 Series Safety Relays

  • S300 Series Safety Relays

  • S400 Series Safety Relays

  • AKD-N Safety Modules

  • AKD-C Safety Modules

  • KSM Series Safety Modules

  • Various Custom Kollmorgen Safety Relay Configurations


Common Kollmorgen Safety Relay Problems We Repair

Kollmorgen safety relays are built to withstand demanding industrial environments, but they can still experience failures over time. These failures can lead to unexpected downtime and compromise the safety of your operations. Some common issues we address include:

  • No Output: The relay fails to activate or de-activate as required, preventing the safety function from operating correctly.

  • Communication Errors: The relay loses communication with the control system, resulting in a loss of safety monitoring.

  • Input Signal Failures: The relay does not respond to input signals from safety devices such as emergency stop buttons or light curtains.

  • Internal Component Failure: Faulty internal components, such as capacitors, resistors, or integrated circuits, can cause the relay to malfunction.

  • Power Supply Issues: Problems with the relay's power supply can lead to erratic behavior or complete failure.

  • Overheating: Excessive heat can damage the relay's internal components and reduce its lifespan.

  • False Tripping: The relay trips unnecessarily, causing nuisance shutdowns and disrupting production.

  • Configuration Errors: Incorrect configuration settings can prevent the relay from functioning as intended.

  • Damaged Connectors: Physical damage to connectors can disrupt signal transmission and cause the relay to fail.


Our Kollmorgen Safety Relay Repair Process

Roc Industrial LLC follows a meticulous repair process to ensure that your Kollmorgen safety relays are restored to optimal working condition. Our process includes:

  1. Free Evaluation and Quote: We begin with a free evaluation of your faulty Kollmorgen safety relay to determine the extent of the damage and provide you with a detailed repair quote.

  2. Shipping Instructions: Once you approve the quote, we provide you with clear shipping instructions to ensure the safe and secure transport of your relay to our repair facility.

  3. Diagnosis Using Specialized Test Equipment: Our experienced technicians use specialized test equipment and diagnostic tools to pinpoint the root cause of the failure. We thoroughly inspect all components and circuits to identify any underlying issues.

  4. Component-Level Repair and Replacement: We perform component-level repairs, replacing faulty components with high-quality replacements. We use only genuine Kollmorgen parts or equivalent to ensure optimal performance and reliability.

  5. Load Testing and Quality Checks: After the repair is complete, we subject the relay to rigorous load testing and quality checks to verify that it meets or exceeds original performance specifications. We simulate real-world operating conditions to ensure that the relay functions correctly under load.

  6. Warranty-Backed Return and Support: We back our repairs with a comprehensive warranty, giving you peace of mind knowing that your relay is protected. We also provide ongoing technical support to answer any questions you may have.


Nationwide Repair Services

Roc Industrial LLC provides Kollmorgen safety relay repair services to customers nationwide. Whether you are located in New York, Los Angeles, Chicago, Houston, Dallas, or any other city in the United States, we can help you get your equipment back up and running quickly. We offer fast shipping options and quick turnaround times to minimize your downtime.



Why Choose Roc Industrial LLC?

When you choose Roc Industrial LLC for your Kollmorgen safety relay repair needs, you benefit from:

  • 30+ Years of Experience: We have over 30 years of experience in industrial electronic repair, giving us the expertise to handle even the most complex Kollmorgen safety relay repairs.

  • Warranty-Backed Repairs: We stand behind our work with a comprehensive warranty, ensuring your satisfaction and peace of mind.

  • Thousands of Parts in Stock: We maintain a large inventory of Kollmorgen parts, allowing us to complete repairs quickly and efficiently.

  • Fast Turnaround, Often Same-Day: We understand the importance of minimizing downtime, so we offer fast turnaround times, often completing repairs the same day.

  • ISO-Certified Repair Processes: Our repair processes are ISO-certified, ensuring that we adhere to the highest standards of quality and safety.

  • Exceptional Customer Support: Our dedicated customer support team is available to answer your questions and provide assistance throughout the repair process.

Don't let a faulty Kollmorgen safety relay slow down your operations. Contact Roc Industrial LLC today for a free evaluation and fast, reliable repair.

bottom of page