Title: YAMAZAKI IPM-520 High-Precision 5-Axis Vertical Machining Center for Advanced Manufacturing

Product Overview:
The YAMAZAKI IPM-520 is a state-of-the-art, high-performance 5-axis vertical machining center engineered to meet the rigorous demands of modern precision manufacturing. Designed for unparalleled accuracy, speed, and versatility, the IPM-520 excels in producing complex, multi-sided parts with exceptional surface finishes and tight tolerances. This advanced machine integrates cutting-edge CNC technology with robust construction, making it an indispensable asset for industries requiring superior productivity and reliability, including aerospace, automotive, medical, and die/mold manufacturing. Its compact footprint combined with powerful capabilities ensures maximum efficiency and return on investment for high-volume production and intricate prototyping alike. Experience the pinnacle of machining innovation with the YAMAZAKI IPM-520, setting new benchmarks for quality and operational excellence.

Key Features & Benefits:

Simultaneous 5-Axis Machining Capability: Enables the production of highly complex geometries in a single setup, significantly reducing setup times and improving part accuracy.
High-Speed Spindle: Equipped with a powerful, high-speed spindle (up to 15,000 RPM) for rapid material removal and superior surface finish, enhancing productivity across various materials.
Advanced CNC Control System: Features an intuitive, user-friendly control interface (e.g., MAZATROL SmoothX CNC) with intelligent functions for optimized programming, simulation, and real-time process monitoring.
Robust Machine Structure: Constructed from high-rigidity cast iron with optimized ribbing and a stable base, minimizing vibration and ensuring long-term precision and reliability under heavy cutting conditions.
Large Tool Magazine Capacity: Comes standard with a generous tool magazine (e.g., 60 tools) and fast automatic tool changer (ATC) for uninterrupted, continuous operation and diverse tooling requirements.
Integrated Thermal Compensation: Advanced sensors and algorithms actively compensate for thermal expansion, maintaining consistent accuracy throughout extended machining cycles.
High-Precision Rotary/Tilt Table: Features direct-drive motors on the A and C axes for exceptional indexing accuracy, dynamic performance, and smooth contouring capabilities.
Efficient Chip Management: Designed with effective chip evacuation systems and coolant delivery to prevent chip accumulation and ensure a clean, efficient machining environment.
Energy-Efficient Design: Incorporates energy-saving components and intelligent power management features to reduce operational costs and environmental impact.
Remote Monitoring and Diagnostics: Supports connectivity for remote monitoring, predictive maintenance, and diagnostic capabilities, maximizing uptime and operational efficiency.

Applications:

The YAMAZAKI IPM-520 is ideally suited for a wide range of demanding applications across various industries:
Aerospace Industry: Machining of turbine blades, structural components, impellers, and complex engine parts from exotic materials.
Automotive Sector: Production of engine blocks, transmission cases, molds for plastic injection, and intricate prototype components.
Medical Device Manufacturing: Creation of surgical instruments, implants, and prosthetic components requiring ultra-high precision and surface quality.
Die and Mold Making: Fabrication of intricate molds, dies, and tooling for various manufacturing processes with superior surface finishes.
General Precision Engineering: Production of high-tolerance parts for robotics, automation, optics, and scientific instruments.
Energy Sector: Machining of components for oil & gas, renewable energy, and power generation equipment.
Research and Development: Ideal for prototyping and small-batch production of new designs and complex geometries.

Technical Specifications:

Model: YAMAZAKI IPM-520
Part Number (with special characters): YZ-IPM520-A01
Part Number (without special characters): YZIPM520A01
Axes: 5-Axis Simultaneous Machining
X-Axis Travel: 520 mm (20.47 in)
Y-Axis Travel: 450 mm (17.72 in)
Z-Axis Travel: 400 mm (15.75 in)
A-Axis Travel: +30 to -120 degrees
C-Axis Travel: 360 degrees continuous
Spindle Speed: 15,000 RPM (Max)
Spindle Taper: HSK-A63
Spindle Motor (30 min/cont): 22 kW / 18.5 kW (29.5 HP / 24.8 HP)
Tool Magazine Capacity: 60 Tools
Max Tool Diameter: Ø 75 mm (Ø 150 mm without adjacent tools)
Max Tool Length: 300 mm (11.81 in)
Max Tool Weight: 8 kg (17.6 lbs)
Table Diameter: Ø 500 mm (19.69 in)
Max Workpiece Diameter: Ø 500 mm (19.69 in)
Max Workpiece Height: 350 mm (13.78 in)
Max Workpiece Weight: 250 kg (551 lbs)
Rapid Traverse (X, Y, Z): 42 m/min (1653 ipm)
Machine Dimensions (L x W x H): 2,500 mm x 2,200 mm x 2,800 mm (98.4 in x 86.6 in x 110.2 in)
Machine Weight: 7,850 kg (17,306 lbs)
Power Requirements: AC 400V +/- 10%, 50/60Hz, 3-Phase
Control System: MAZATROL SmoothX CNC
Coolant System: Through-spindle and external nozzle coolant
Chip Conveyor: Included (Hinge type)